Ifilimu Ehlakaniphile ye-PDLC: Ithuthukiswa Kanjani, Nokuthi Yini Okufanele Uyibheke Kumhlinzeki

Abathengi abaningi bahlola ifilimu ehlakaniphile ngalokho abakubonayo: ukuthi ibonakala icacile kangakanani, ishintsha ngokushesha kangakanani, nokuthi iqabula ngokulingana kangakanani. Abakwazi ukukubona inqubo eyenzeka ngemuva kwayo. Leyo nqubo iyona ehlukanisa umqulu wefilimu osebenza ngendlela efanayo ngenyanga yeshumi nesishiyagalombili njengoba wenza ngosuku lokuqala kuleyo ehlakazekayo, eba nsundu, noma ethuthukisa izindawo ezingasebenzi.

Sesikhiqize amafilimu ezimoto eShenzhen kusukela ngo-2010, futhi ifilimu ye-PDLC yokufiphaza iwumkhiqizo wethu omusha. Le ndatshana ichaza ukuthi ifilimu ye-PDLC ithuthukiswa kanjani ngempela, isigaba ngesigaba, nokuthi isigaba ngasinye sisho ukuthini kuwe njengomthengi. Uma uhlola abahlinzeki, iphinde isebenze njengohlu lokuhlola.

I-PDLC imele i-polymer dispersed liquid crystal. Amaconsi amancane e-liquid crystal ahlala ngaphakathi kwengqimba ye-polymer, ehlanganiswe phakathi kwamafilimu amabili acwebezelayo aqhuba ugesi. Uma kungenawo amandla, amaconsi akhombisa ezinhlangothini ezingahleliwe futhi asakaza ukukhanya, ngakho ifilimu ibukeka injengobisi futhi ivimba ukubona. Faka i-voltage ephansi ye-AC futhi amaconsi ahlangana, ukukhanya kudlula, futhi ingilazi iba ecacile. Nqamula amandla futhi ibuyela ekubeni yimfihlo ngaphansi kwesekhondi. Azikho izingxenye ezinyakazayo, azikho amamotho, azikho ama-blinds okuhlanza.

Ukudonsa kwamandla kuncane, kukalwa ngamawatts ambalwa ngesikwele ngasinye semitha, yingakho ifilimu ingahlala esimweni se-frosted amahora amaningi ngaphandle kwezindleko zangempela zamandla. Uma ihlanganiswe nesilawuli sokufiphaza, ifilimu ingabamba nezimo eziphakathi esikhundleni sokuba icace futhi ingabonakali nje.

Ezimoto, ifilimu ye-PDLC ingena kuma-sunroof, amawindi asemaceleni nangemuva, kanye nezingxenye zobumfihlo, okuyilezo ozibona kuma-MPV anokunethezeka namaveni aphezulu. Ingafakwa njengefilimu encikiphayo engilazini entsha efemini noma ifakwe njengefilimu enamathelayo engilazini esekhona, okwenza ibe yinto ethandwayo yokufaka kabusha kubanikazi bezimoto nabalungisi abangafuni ukushintsha ingilazi.

Ukuthuthukiswa akuqali emshinini wokukhiqiza. Kuqala ngaphambili, futhi akupheli ngokuthunyelwa. Nakhu ukuthi kwenzeka kanjani empeleni.

1. Ucwaningo lwemakethe. Ifilimu iyathuthukiswa ngoba othile emkhakheni wathi okuthile kwakungakuhle ngokwanele. Ukushintsha kuhamba kancane kakhulu. Inkungu engalingani. Izintambo okunzima ukuzifihla kuphanele yomnyango noma ku-headliner. Ngasohlangothini lwezimoto, isidingo sikhuthazwa yisimo sokulindela ubumfihlo ezimotweni zabaphathi, isiko lokufaka izinto ezithengwayo ngemuva, kanye nama-OEM anezela indawo yengilazi esizukulwaneni ngasinye. Ukulalela abafaki kuhle kakhulu lapha kunokulalela ukukhangisa.

2. Ukuhlela nokwenzeka. Yilapho umbono uba yizibalo: ukudlula kokukhanya esimweni esicacile, inkungu esimweni esimboziwe, ama-watts nge-square meter, i-voltage yokusebenza, usayizi omkhulu wephaneli, uhlobo lwe-adhesive, ukuhambisana kwesilawuli. Umsebenzi wokwenzeka ubuye ubuze umbuzo onzima kusenesikhathi: ingabe le nhlanganisela yosayizi, isimo, nokucaca ingenziwa ngenani imakethe engayikhokha? Ukulungisa lokhu ngaphambi kokwenza i-prototype konga imali yabo bonke kamuva.

3. Ukuklama nokwenza iprototayipu. Ukuhlelwa kwangaphakathi kwefilimu, ukubekwa kwe-busbar, kanye nokuxhumana nokunikezwa kwamandla nesilawuli konke kuchazwa lapha. Ukuklama okuhle kwe-busbar akubonakali kusipekishithi futhi kubonakala kalula ekufakweni, ngoba kunquma ukuthi izintambo zingafakwa yini kufreyimu esikhundleni sokugudla ingilazi. Ama-prototypes abese eya kumakhasimende angempela ukuyohlola ezimotweni zangempela, elangeni langempela, ngaphambi kokuba noma ubani azibophezele ekukhiqizeni ngobuningi. Ukuphinda kwenziwe lapha kubiza ingxenye encane kakhulu yalokho okubizayo ngemva kokukhiqizwa ngobuningi.

4. Ukukhiqiza. Ukukhulisa yilapho ukulawulwa kwenqubo kuzuza khona ukubaluleka kwako. Ukumboza nge-ITO, ukuxuba i-liquid crystal, ukunamathisela, ukusika ngokunemba, ukunamathisela i-busbar, isinyathelo ngasinye sithinta umphumela wokubona, futhi isinyathelo ngasinye sizwela izinga lokushisa, umswakama, nothuli. Yingakho izindawo zokuhlanzeka zibalulekile: inhlayiya ebhajwe ku-laminate iba yisici esibonakalayo kuwo wonke amaphaneli alandelayo. Inqubo engaguquki futhi iyona evumela ikhasimende ukuthi li-ode futhi ezinyangeni eziyisishiyagalombili kamuva futhi lithole ifilimu efanayo.

5. Ukuhlola kanye ne-QC. Ukudlula kokukhanya, ukufiphala, ukufana kokufiphala, isivinini sokushintsha, nokubekezelela imijikelezo (izinkulungwane eziyishumi zokushintsha kokuvala nokuvula) konke kukalwa ngokuqhathaniswa nesicaciso. Emikhiqizweni enamathelayo, ukunamathela namandla okuqaqamba ngokuhamba kwesikhathi. Kunoma yini edayiswa emhlabeni jikelele, ukumelana nesimo sezulu nokuphepha kukagesi ngokuqhathaniswa namazinga asebenzayo. I-QC yethu iqala ekuhlolweni kwezinto zokusetshenziswa ezingenayo kuze kufike ekuhlolweni kwamaqoqo aphumayo, futhi iqoqo ngalinye liyahlolwa ngaphambi kokuthunyelwa.

6. Ukwethulwa. Ukupakisha okumelana nokuthunyelwa ngomkhumbi esitsheni esinomswakama, izincwadi zokufaka ezimpendula ngempela imibuzo ebuzwa abafaki, imidwebo yezintambo, izici zesilawuli. Kubasabalalisi nabafaki, lesi sigaba siphinde sihlanganise izinhlelo ze-OEM ne-ODM, ilebula yangasese, nokupakisha okwezifiso.

7. Ngemva kokuthengisa. Ukushiya kwesitsha efekthri akusona isiphetho. Imibuzo yokuxhumana kwe-polarity, izilungiselelo zesilawuli, usayizi wokunikezwa kwamandla, izimangalo zewaranti ekusatshalalisweni kwezindawo eziningi noma kwezimoto eziningi, konke lokhu kubuyela emuva ngomzila wesevisi. Futhi okuningi kwalokho kubuyela ku-R&D njengokokufaka kwenguqulo elandelayo. Lowo mjikelezo uyiyo yonke inhloso yokuthatha intuthuko njengomjikelezo esikhundleni somugqa oqondile.

Noma ubani angacaphuna iphepha lemininingwane. Inqubo iyona eyenza iphepha lemininingwane libe yiqiniso, iyunithi ngayinye. Umjikelezo wokuphila obhalisiwe nawo ukunikeza into ebonakalayo ongayihlola: buza umhlinzeki ukuthi bahlola kanjani ukubekezelela kokushintsha, zibekwe kuphi ama-busbar abo nokuthi kungani, ukuhlolwa kwabo kokungena kuhlanganisa ini. Umkhiqizi wangempela uphendula kalula. Inkampani yokuhweba idlulisa imibuzo bese ikubuyisela emuva ezinsukwini ezimbalwa.

Faka umhlinzeki wefilimu ngesikhathi izingqinamba zengilazi nokwakha zisavuliwe, hhayi ngemuva. Hlela ukunikezwa kwamandla, isilawuli, nokuhamba kwezintambo esigabeni sokuklama, ngoba ukufaka amapayipi ezintambo ngemuva kwesikhathi kuwumsebenzi omubi kakhulu. Hlola amasampuli endaweni yangempela, engilazini yangempela, ngaphambi kokuyala ngevolumu. Bhala phansi incazelo evunyelweniwe, kuhlanganise nezinombolo ozozisebenzisa ukwamukela noma ukwenqaba izimpahla. Futhi qinisekisa imigomo yewaranti nokuthi ubani ophendula ucingo lapho umfaki efona nombuzo ngesikhathi esibi kakhulu.

I-TopsayPPF ingumkhiqizi, hhayi inkampani yokuhweba. Sisebenza ngokukhiqiza kwethu kusukela ngo-2010, sisebenzisa indawo yokukhiqiza engu-50,000㎡ eShenzhen, futhi sithumela emazweni angaphezu kuka-70. Uhlelo lwethu lwekhwalithi luqinisekisiwe nge-ISO 9001 kanye ne-IATF 16949 (izinga lezimoto), kanye nokuhambisana ne-SGS, REACH, ne-RoHS eziMakethe ezilawulwayo. Ngenxa yokuthi i-PPF, ifilimu yokushintsha umbala, ifilimu yewindi, kanye nefilimu ye-PDLC yokufiphaza konke kuphuma emigqeni yethu, amakhasimende athenga izigaba ezahlukene asebenza nefektri eyodwa, izinga elilodwa le-QC, kanye nokuthunyelwa okukodwa esikhundleni sezine.

Ngakolwandle lwezentengiselwano: intengo eqondile yasefektri, i-OEM/ODM enelebula yangasese, kanye nokuqeqeshwa kokufaka nokwesekwa kobuchwepheshe kweqembu lakho, ngoba ifilimu ilungile kuphela ngokulingana nokufakwa kwayo.

Uma uhlela iphrojekthi, indlela esheshayo yokusihlola iyafana nokuhlola noma ubani: cela amasampula, buza imibuzo enzima yenqubo engenhla, futhi ubone ukuthi uthola ngokushesha kangakanani izimpendulo zangempela. Ungasithola ku-topsayautomotive.com noma uphenye umugqa we-Smart PDLC Film ngqo.

Ingabe ifilimu ye-PDLC ishintsha ngokushesha kangakanani?Ngamamilisekendi. Thepha iswishi futhi ingilazi isivele icacile noma isivele iyimfihlo ngesikhathi uyibuka.

Ingabe isebenzisa amandla amangakanani?Ama-watts ambalwa ngesikwele ngasinye ngesikhathi ishintsha, kancane ngesikhathi igcina isimo. Ukuyishiya ikhazimulile usuku lonke kubiza cishe lutho.

Ingafakwa yini engilazini enginayo kakade?Yebo. Ifilimu ye-PDLC enamathelayo inamathela emafasiteleni nasezihlukanisini ezikhona, okuvame ukushibha kakhulu futhi kusheshe kakhulu kunokushintsha ingilazi. Ubuso budinga ukuhlanzeka futhi bube yisicaba, futhi i-busbar idinga ukuphathwa ngokucophelela, ngakho umfaki oqeqeshiwe ubalulekile.

Ifilimu enamathelayo vs ingilazi ehlanganisiwe, iyiphi?Enamathelayo yezinto ezifakwa kamuva, zangaphakathi, nanoma yini esivele isemgwaqeni. Ehlanganisiwe ifaka ifilimu ngaphakathi kwengilazi, inikeza ukuqina okungcono, ukuvikelwa emaphethelweni, nokusebenza kahle kwezokuphepha, okufanele ingilazi entsha nezinhlelo ze-OEM.

Ukuthuthukiswa kuthatha isikhathi esingakanani kuphrojekthi yangokwezifiso?Umjikelezo ojwayelekile kusukela emcabangweni kuya ekukhiqizweni uthatha amasonto ambalwa kuya ezinyangeni ezimbalwa. Izimo ezingajwayelekile, amaphaneli amakhulu ngokweqile, noma izilawuli ezikhethekile zandisa izigaba zokwenza iphrothotha nokuqinisekisa. Ukusebenza nomkhiqizi onokukhiqiza nokuhlola ngaphakathi kunciphisa lokho, ngoba akukho muntu wesithathu ozungezayo.

Yimiphi imihlolo okufanele umhlinzeki akwazi ukungikhombisa yona?Ukudlula kokukhanya, ukufiphala nokufana kokufiphala, isivinini sokushintsha, ukubekezelela imijikelezo yokushintsha, ukunamathela namandla okuqaqamba, ukumelana nesimo sezulu, nokuphepha kukagesi. Cela imibiko, hhayi izimangalo nje.

Ingabe ivimbela i-UV nokushisa?Ifilimu ye-PDLC ingakhiwa ngezingqimba ezivimbela i-UV nezilawula ukushisa. Ukwenqatshwa kokushisa kuncike ekwakhiweni, ngakho-ke cacisa izidingo zakho ngesikhathi sokuhlela hhayi ngemuva kokufakwa.

Ingashintshwa yini?Yebo. Osayizi, izimo, ukubekwa kwe-busbar, umbala, nemidwebo ephrintiwe konke kuyizinketho. Ukubekwa kwe-busbar okwezifiso yikho okwenza izintambo zinyamalale zingene kufreyimu.

Yiluphi usizo engilutholayo ngemva kokuthenga?Ukuqondiswa kokufakwa, ukuxhumana kwezintambo nokuxazululwa kwezinkinga zesilawuli, ukuphathwa kwewaranti, kanye nokusekelwa kobuchwepheshe kwesikhathi eside. Amakhasimende e-OEM ne-ODM nawo athola ukusekelwa kwemibhalo nokupakisha komkhiqizo wawo.